Inputs
- Connected machine signals
- Process, quality, part, schedule, or asset information required by the selected workflow
- Defined reporting and workflow goals
Manufacturing Intelligence and Improvement Platform
RevolutionCore
Give operations, quality, and engineering teams a common view of connected manufacturing information.
Purchasing path
Demo, then scoped quote
Start with a product demo; pricing is scoped after requirements review.
- Best for
- Operations, quality, and engineering teams working from shared manufacturing data
- What you need
- Connected machine, process, and quality signals plus defined reporting goals
- Delivery or workflow
- Unified dashboards, reporting, and collaborative improvement workflows
Overview
What RevolutionCore helps your team do
A manufacturing information platform that brings machine, process, quality, and routing context into shared operational workflows.
Give operations, quality, and engineering teams a common view of connected manufacturing information.
Common uses
- Unify manufacturing dashboards
- Review historical utilization, downtime, efficiency, part, and process trends
- Track tools or other assets through plugins and scoped integrations
- Support OEE and energy reporting when the required source data is available
- Support collaborative review of production information
How it works
From manufacturing inputs to a usable outcome
Product components
- RevolutionCore platform
- Configured dashboards and workflows
- Optional plugins and scoped custom integrations
Outputs
- Shared dashboards
- Configured historical and operational reports
- Collaborative manufacturing workflows
Features / architecture
Capabilities and integration profile
Operational views
Bring available manufacturing context into shared dashboards and reports.
Historical analysis
Review collected history to identify patterns and improvement opportunities.
Asset tracking
Track tools and other assets through optional or scoped integration paths.
OEE inputs and integration
Report available OEE inputs without overstating incomplete calculations.
Power and energy reporting
Report approved source observations without presenting a native energy-management package.
- Interfaces
- Connected machine and process data sources; Read-only MTConnect Agent REST API where MTConnect is used; Scoped custom connectors for available ERP, MES, tooling, quality, asset, or energy context
- Deployment
- Scoped deployment selected during architecture review
Real-time dashboard
Monitor machine status, throughput, and work-center context in a live dashboard built for production cadence and daily standups.
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Open full-size image Standard reporting: Utilization, Productivity, and Downtime
| Utilization | Understand run/idle patterns by machine, line, and shift. |
|---|---|
| Efficiency & part tracking | Review efficiency and part observations when the connected sources provide the required context. |
| Downtime | Classify and quantify interruptions for targeted corrective action. |
| Operational Trends | Compare historical windows to verify process changes over time. |
These measures can contribute to an OEE workflow, but RevolutionCore does not label incomplete inputs as complete OEE. A scoped integration may need ERP or MES schedule, part, quality, availability, and performance context.
Dynamic reporting
Build ad-hoc views that merge available machine, process, quality, part, asset, or power observations for investigations and continuous-improvement initiatives.
- Filter by part family, machine group, shift, and date windows.
- Generate role-specific insights without rebuilding core data feeds.
- Support collaborative root-cause analysis workflows.
Engineering & collaboration tools
RevolutionCore supports cross-functional workflows where process engineers, production leads, and quality teams act on shared context.
- Process-improvement views linked to machine event history.
- Shared annotations and issue-tracking aligned to data evidence.
- Optional Tool Tracking plugins when tool identifiers and source data are available.
- Custom integration for tools, pallets, parts, fixtures, ERP/MES context, and approved power observations.
Specifications
Specifications, delivery, and operating boundaries
Review technical inputs and outputs, integration details, delivery paths, and qualification facts used to scope the next step.
Specifications
- Inputs
- Connected machine signals; Process, quality, part, schedule, or asset information required by the selected workflow; Defined reporting and workflow goals
- Outputs
- Shared dashboards; Configured historical and operational reports; Collaborative manufacturing workflows
- Components
- RevolutionCore platform; Configured dashboards and workflows; Optional plugins and scoped custom integrations
- Requirements
- Available manufacturing data sources; Defined users, reporting goals, and deployment scope; ERP, MES, asset, or power data access when required by the selected workflow
Integration profile
- Interfaces
- Connected machine and process data sources; Read-only MTConnect Agent REST API where MTConnect is used; Scoped custom connectors for available ERP, MES, tooling, quality, asset, or energy context
- Deployment
- Scoped deployment selected during architecture review
- Data persistence
- RevolutionCore can retain and query historical data for the configured deployment; retention, backup, and recovery requirements are scoped with the customer.
- Security boundary
- Network placement, identity, access, data flows, hosting, retention, and operational ownership are defined for the customer environment.
- Custom integration
- ERP, MES, asset, tooling, part, schedule, quality, and power integrations require accessible interfaces, agreed semantics, and scoped engineering.
Delivery Options
Purchasing path
Demo, then scoped quote
Start with a product demo; pricing is scoped after requirements review.
Scope factors
- Connected machine signals
- Process and quality signals
- Reporting goals
Capabilities and explicit boundaries
Operational views
Bring available manufacturing context into shared dashboards and reports.
Included
Configure shared dashboards, reports, and collaborative manufacturing workflows.
Needs: Defined users and reporting goals
Boundary: Displayed coverage depends on connected sources.
Requires source data
Combine available machine, process, quality, routing, schedule, and part context in operational views.
Needs: Accessible and mapped data sources
Boundary: RevolutionCore does not create unavailable source data.
Historical analysis
Review collected history to identify patterns and improvement opportunities.
Historical analysis
Analyze historical utilization, downtime, efficiency, part, and process trends to support improvement work.
Needs: Collected historical observations and the required operational context
Boundary: This is historical analysis, not proactive predictive maintenance.
Asset tracking
Track tools and other assets through optional or scoped integration paths.
Optional plugin
Provide Tool Tracking through available RevolutionCore plugins.
Needs: Available tool identifiers and configured plugin
Boundary: Tool coverage depends on connected data.
Custom integration
Track tools, pallets, parts, fixtures, or other assets through scoped custom integration.
Needs: Available identifiers, lifecycle rules, and source interfaces
Boundary: General asset tracking is not a universal native module.
OEE inputs and integration
Report available OEE inputs without overstating incomplete calculations.
Requires source data
Report available utilization, efficiency, and part-tracking inputs that contribute to an OEE calculation.
Needs: Required machine and part observations
Boundary: Incomplete inputs are not labeled as complete OEE.
Custom integration
Support a scoped full OEE integration when ERP, MES, schedule, availability, performance, quality, and part context are available.
Needs: Accessible ERP or MES context and agreed OEE definitions
Boundary: Feasibility and calculation boundaries are confirmed during integration design.
Power and energy reporting
Report approved source observations without presenting a native energy-management package.
Requires source data
Collect and report approved machine power or energy observations when the connected source supplies them.
Needs: A source that supplies reviewed power or energy observations
Boundary: RevolutionCore is not a native energy-management product.
Custom integration
Add machine power monitoring through scoped Adapter or system integration work.
Needs: Qualified machine, meter, Adapter, or system interface
Boundary: Scope depends on available source data.
Additional product limitations
- RevolutionCore deployment and data coverage depend on the connected sources and agreed implementation scope
- It does not replace the equipment-specific integration required to obtain unavailable machine data
- It does not provide proactive predictive-maintenance functionality
- It does not label incomplete availability, performance, quality, schedule, or part inputs as complete OEE
- It is not a native energy-management product
Frequently asked questions
What information does RevolutionCore use?
RevolutionCore can use connected machine, process, quality, routing, and operational information that is available through the scoped integrations.
What does RevolutionCore provide?
It organizes selected manufacturing information into shared dashboards, standard or dynamic reporting, and operational workflows for operations, quality, and engineering teams.
Does RevolutionCore include machine connectivity?
Not by itself. Required machine, process, quality, ERP, MES, or other source integrations must be available or separately scoped.
Can RevolutionCore workflows be customized?
Custom dashboards, reports, data sources, and workflow extensions can be evaluated during product scoping when the required information and operating requirements are defined.
How is RevolutionCore different from Digital Process Documentation?
RevolutionCore organizes broader connected manufacturing information and operational workflows. Digital Process Documentation focuses on governed instructions and process documents at the point of work.
Next Steps
- Tailored to your machine connectivity needs
- Flexible deployment and licensing for your environment
- Rapid implementation with expert manufacturing support
